MAPS 2000 (Milk Assembly and Payment System) is a Windows 32-bit based data management system with all the functionality required to run a small to very large dairy. Data retrieval is client/server and fully cross platform so the database can be located on an individual computer, a network file server or even an Oracle database on a larger machine. Switching between data sources is a simple matter. User menus are easily customisable from within the system so users only need have access to those functions they require.Reporting capabilities are extremely comprehensive with reports available on all the data in the database grouped and filtered by all relevant keys. The system consists of modules, each of which contains programs related to a particular function in dairy management.
The principle modules are as follows:
The MILK MANAGER module manages the data associated with the milk procurement process. It controls the intake of data from truck based data capture systems and from remote stations. It also allows manual entry of data. It validates the data and reports on any exceptional items. It reconciles data on milk collected with weighbridge, ADC discharge volumes and other aggregate measurements. It provides a large number of management reports and summaries to allow effective analysis of the data. The volume of milk delivered and the delivery location can also be recorded and a series of reports produced. Information relating to the collection process is also stored including milk temperature, time of collection, route distances, pump times, CIP(cleaning in place), volume and temperature.
MAPS2000 allows three on screen views of the data held i.e. by supplier, by route and by day.
If the data is viewed by supplier then the system displays the daily supplies on a calendar of the month and gives the total for the month and the average temperate of the collected milk. If the user selects a particular day details of the route, milk temperature and time of collection are given.
Data entry into the MILK MANAGER module comes from a variety of sources:
Manual entry of data can be done for individual suppliers or the data can be entered for all the suppliers on a route at the same time. If a considerable amount of data is to be entered manually then input time can be reduced by setting up templates for the collection routes. A template holds the suppliers on a route and the collection sequence. When entering data using a template the user is presented with a template of the route with the suppliers in the correct sequence and displaying the most recent 3 collections for each supplier. The use of the template option greatly reduces the time required for data entry.
A particular feature of MAPS2000 is its ability to read the output of a range of truck AUTOMATIC DATA CAPTURE (ADC) systems. We currently read the output from the MAC system, the ULTRAKUST ADC system and the DIESSEL ADC system. On some sites it reads output from more than one of these ADC systems.
MAPS2000 is also being used to read data from remote sites e.g. haulier PC's or unmanned storage devices at remote delivery locations.
In the case of missing data the system can automatically calculate a 4 day average based on the values on either side of the missing data.
The LABORATORY module handles the laboratory test results for suppliers. The system highlights values that lie outside user defined exception limits. It calculates monthly averages. These can be arithmetic averages or geometric averages. Test results can be typed in or read directly. Most laboratories produce their results in a computer readable form. MAPS2000 can read this input. In fact, the system can read the output of the major independent UK laboratories i.e. Milk Marque, ADAS, ANSER and WEST RIDING. This module produces management reports summarising the laboratory results for groups of suppliers and for suppliers as a whole. It also produces reports on Laboratory results for individual suppliers.
The Laboratory module stores and processes the laboratory test results for suppliers. There is no limit to the number of test for a supplier in a payment period. Currently MAPS2000 allows up to ten results to be recorded. Apart from butterfat, which is required by the QUOTA module, the other nine tests can be set by the user and their names can be varied appropriately. For each set of laboratory results MAPS2000 records:
The user can set upper and lower exception delimiters for each parameter in the system. When a suppliers test results are viewed values outside the exception limits are highlighted in green.
If desired the user can flag any value to be ignored. When viewed the value is highlighted in purple. Any value flagged as ignore is not taken into account in calculating averages.
The LABORATORY module calculates monthly averages for the parameters tested. These can be either arithmetic averages or geometric averages based on 2 or three months data. The averaging process can cope with multiple tanks-up to nine tanks.
Based on the volumes in the MILK MANAGER module and the butterfat figures in the LABORATORY module, the QUOTA module calculates each suppliers butterfat adjusted quota position. The QUOTA module produces management reports summarising the quota information for all suppliers. It gives the information required on a monthly basis by the Intervention Board. It gives reports on the purchasers overall quota, the supplies and Butterfat corrected supply position and what the situation should be based on the aggregated profiles.
In relation to each supplier MAPS2000 records the officially notified quota volume and butterfat base.
MAPS2000 can keep track of changes in a suppliers quota. The user defines the QUOTA TRANSACTION types he wishes to use. Each transaction type is either positive or negative (it increases or decreases a supplier's quota). Each transaction type is either permanent or temporary (it lapses at the end of a quota year).
For each change in a supplier's quota the system records:
Based on the transactions the system deduces a CALCULATED QUOTA which is compared to the notified quota and any discrepancies highlighted.
MAPS2000 allows the entry of a monthly PROFILE for each supplier. It compares the actual production pattern to this profile for each month and cumulatively. The system also calculates the up to date butterfat corrected quota position for each supplier.